Oil sludge pyrolysis equipment

 

Oil sludge is a by-product of the petroleum production process that is mixed with water, oil, and solid sediment, and is a hazardous waste that can be harmful to humans and the environment. Proper disposal of oil sludge not only protects the environment but also creates fuel oil, which is why environmentally friendly recycled sludge has received much attention in various countries. Oil sludge pyrolysis equipment, with its advantages of thorough disposal and high energy recovery rate, has attracted extensive attention from researchers around the world. And our DOING company has developed oil sludge pyrolysis equipment that can dispose of oil sludge into fuel oil, water and soil in an environmentally friendly manner.

oil sludge pyrolysis equipmentDOING oil sludge pyrolysis equipment

The process steps of oil sludge pyrolysis equipment

DOING oil sludge pyrolysis equipmentThe work flow of oil sludge pyrolysis equipment

First, in the absence of oxygen, the oil sludge is loaded by a conveyor into a hydraulic feeder, which pushes the oil sludge into the pyrolysis reactor.

Second, the oil sludge is heated evenly driven by the power transmission device in the furnace.

Third, the heavy oil gas contained in the oil sludge are gradually extracted, and then the light oil gas are separated out from the dust and oil with low condensation point by the oil-gas separator, after which the oil and gas are condensed into liquid fuel oil, water and non-condensable gas by the condensation system.

Fourth, the non-condensable gas can be recovered to assist heating reactor in the furnace after the water are removed in the water-sealed tank.

Fifth, the liquid fuel oil is collected in the oil tank after passing through the oil-water separator.

Last, the flue gas generated in the furnace will be purified by a flue gas cleaning system, which has three steps to ensure compliance with environmental standards.

To meet customers’ different requirements, we have designed four types of batch oil sludge pyrolysis equipment. And they are DY-1-6, DY-1-8, DY-1-10, DY-1-20. We can provide continuous oil sludge pyrolysis equipment as well. What’s more, we can also customize the oil sludge pyrolysis equipment according to your situation. Here are the specific parameters for your reference.

Technical parameter of oil sludge pyrolysis equipment
  Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

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